
- SHORE A
- ±5 pts — quoted with the diameter tolerance, not separately
- TENSILE
- Per compound datasheet, tested to ASTM D412
Reciprocating Seals · Made to order
Plunger Seals & Plunger Cups — Moulded for the Fluid You Pump
Moulded plunger seals and plunger cups for reciprocating pumps and sprayers, bonded to your stem where the design calls for it. The plunger sits inside the fluid on every stroke — so we choose the compound from what you are pumping, not from a default, and quote the diameter tolerance against the bore it runs in.
- HARDNESS
- 70 Shore A typical, 60–90 available
- TEMPERATURE
- Set by the compound and the fluid pumped
- PLUNGER DIAMETER
- To your drawing
- BORE DIAMETER
- The bore the plunger runs in
- STROKE
- Length and strokes per minute
- FLUID PUMPED
- The specification that comes before every other one
- CONSTRUCTION
- All-rubber, or bonded to a metal stem
- MADE TO ORDER
- ISO 9001:2015
- 09111526A
Product gallery
Visual Reference
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Cross section viewSection through the plunger and its bore — on request under NDA
- Plunger diameter
- With tolerance
- Bore diameter and finish
- Diameter, material and surface finish
- Sealing length
- The band that contacts the bore
- Stem interface
- Bonded, threaded or clamped
- Working pressure
- And whether the stroke is pressure or suction
Section drawing available on request. Send the bore diameter, the plunger diameter, the stroke and the fluid — or a sample and the pump make — and we will return a dimensioned drawing with the compound recommended for that fluid.
Technical specifications
Engineering Data
- Product Family
- Reciprocating Seals
- Material
- Selected from the fluid pumped
- Hardness (Shore A)
- 70 Shore A typical, 60–90 available
- Tensile Strength
- Per compound datasheet, ASTM D412
- Elongation at Break
- Per compound datasheet, ASTM D412
- Operating Temperature
- Set by the compound and the fluid
- Compression Set
- ASTM D395 Method B
- Density
- Per compound datasheet
- Colour Options
- Black standard, custom RAL on request
- Lead Time
- Confirmed with the quotation, from approved drawing and approved sample
- Fluid compatibility
- Confirmed against the fluid before the compound is fixed
- Abrasion resistance
- DIN 53516 / ISO 4649 — on request, tested externally
- Plunger diameter tolerance
- Quoted against your bore, not in isolation
- Construction
- All-rubber, or bonded to a metal stem
- Rubber-to-metal bond
- In-house, chemical bond to a prepared metal surface
- Working pressure
- To your specification
- Certifications
- ISO 9001:2015 — certificate 09111526A, valid to 21 February 2027
- Minimum Order
- 10,000 pieces per part number, per compound, or quoted against the part where geometry or tooling makes that unrealistic. Prototype and first-article lots sit outside the minimum.
Dimensional reference
- Plunger diameter
- With tolerance
- Bore diameter and finish
- Diameter, material and surface finish
- Sealing length
- The band that contacts the bore
- Stem interface
- Bonded, threaded or clamped
- Working pressure
- And whether the stroke is pressure or suction
Available materials
Rubber Compound Options
Select the compound best suited to your operating environment and application requirements.
Tell us what the pump moves — pick the compound for that fluid.
Compound
NBR
Nitrile Butadiene Rubber
Temperature range
−30 to +120 °C
For this part
Oils, fuels, greases and hydraulic fluid — the majority of pumped media, and the compound most plunger seals are made from. Good abrasion resistance for a reciprocating part
Compound
EPDM
Ethylene Propylene Diene Monomer
Temperature range
−40 to +140 °C
For this part
Water, dosing chemicals, dilute acids and alkalis, brake fluid. Correct for those and only those — it swells and jams in oil, fuel or grease
Compound
FKM
Fluoroelastomer (Viton)
Temperature range
−20 to +250 °C continuous to +200 °C
For this part
Aggressive chemicals, solvents, hot oil. The escalation when NBR is not enough — and the cold end is the limit to watch
Compound
Neoprene
Polychloroprene (CR)
Temperature range
−40 to +120 °C
For this part
Refrigerants and mild oils, with reasonable general resistance across a range of duties
Compound
Silicone
Vinyl Methyl Silicone (VMQ)
Temperature range
−60 to +220 °C
For this part
High temperature only. Poor abrasion resistance — a weak choice for a reciprocating seal
Compound
AEM
Ethylene Acrylic Elastomer (Vamac)
Temperature range
−40 to +175 °C continuous to +160 °C
For this part
Hot oil where NBR is at its ceiling and FKM is more than the job needs.
Compound
SBR
Styrene Butadiene Rubber
Temperature range
−30 to +100 °C
For this part
No oil resistance at all
Compound
Natural Rubber
Polyisoprene (NR)
Temperature range
−20 to +90 °C
For this part
Excellent abrasion resistance for water and abrasive slurries, and useless in oil
Not sure? Send the medium, temperature and load

COMPOUND FROM THE FLUID
Not pre-selected
the plunger sits in it
Key advantages
Why Specifiers Choose Margo
The plunger lives inside the fluid
Not near it — in it, on every stroke, for the life of the pump. Get the elastomer wrong and it swells until it jams in the bore. We fix the compound from what you pump, before anything else is decided.
The bore is half the specification
A plunger seals by interference against something. Send the bore diameter, its material and its surface finish — a correct plunger in a scored bore fails in weeks, and the plunger gets the blame.
Bonded to your stem, in-house
Most plungers are a rubber element on a metal rod. We prepare the metal and chemically bond the rubber to it in our own plant, so the joint is not a second supplier’s problem.
It moves, so it wears
Compression set describes a static seal. On a reciprocating plunger, abrasion resistance and friction decide service life — we specify for the stroke rate you give us, and arrange abrasion testing where the duty warrants it.
Industries served
Global Applications
Agricultural sprayers
knapsack and power sprayer pumps, where the plunger runs in a chemical solution all season
Dosing and water treatment
metering pumps handling dilute acids and alkalis, the duty EPDM is genuinely right for
Automotive and workshop equipment
hand and hydraulic pumps, greasing equipment, oil dispensers
General industrial pumps
reciprocating and diaphragm pumps across process plant, on oils, fuels and hydraulic fluid
Manufacturing process
From Compound to Certification
Material compounding
Polymer blending, additive integration and batch QC in our in-house lab. The compound is chosen from the fluid the pump moves, since the plunger is submerged in it on every stroke.
Mould Design & CNC
Mould design and manufacture in-house, held as a controlled record. Plunger cavities are cut to the diameter tolerance quoted against your bore.
Metal preparation and bonding agent application, where the plunger is bonded to a stem. Degrease, abrade, prime
The bond is made during cure, not afterwards.
Post-Cure & Trimming
Compression moulding, cure and deflash. The sealing band is the critical surface and is finished accordingly.
Quality inspection
Plunger diameter and sealing length against the drawing, hardness to the specified tolerance, and bond integrity checked on bonded parts.
Export packaging
Industrial packing with documentation. Plungers are packed so the sealing band is not deformed in transit, since a flat spot on that band is a leak on arrival. ISPM-15 treated pallets where timber packaging is used.
Quality assurance
Certified to International Standards
Every product leaves our facility with a documentation package — material test reports, dimensional inspection sheets and a certificate of conformance — giving traceability from raw material to finished part.
ISO 9001:2015 · Certificate 09111526A
Integral Certification Ltd · Valid to 21 February 2027
Scope: rubber moulded components — quality management, not a product approval
IATF 16949 — upgrade in progress, certification targeted by end 2026
ISO 14001 and ISO 45001 — targeted 2027
No potable-water, food-contact or pharmaceutical approval is held.
Certification detailProduction metrics
- Since 2005
- In operation
- 60+
- Active clients
- 3–4 weeks from approved sample
- Avg. lead time
Downloads
Technical Documentation
Compound compatibility data and sealing profiles are issued on request, under NDA where required. Tell us what the pump moves, the bore diameter and the stroke, and we will recommend a compound and return a dimensioned drawing.
Request compatibility dataFAQ
Technical & Commercial Questions
Answers to the most common questions from engineering teams and procurement managers worldwide.
What is the minimum order quantity for this part?
We supply in bulk. The minimum run is 10,000 pieces per part number, per compound. A plunger in two compounds is two part numbers — and on this part that is common, since the same pump body is sold for water and for oil. Prototype and first-article lots sit outside the minimum.
Can you match a competitor specification or reverse-engineer an existing part?
Yes — send the plunger and tell us what the pump moves. A swollen plunger measures larger than it was made, and a worn one measures smaller, so a used sample copied dimensionally reproduces the failure rather than the part. The fluid tells us what happened to it.
What file formats do you accept for drawings?
PDF, DWG, DXF and STEP. A plunger drawing needs the bore it runs in — diameter, material and surface finish — along with the stroke, the strokes per minute and the fluid. Without the bore, the diameter tolerance cannot be set.
Do you provide material test reports with each shipment?
Yes. Material test reports, dimensional inspection sheets and a certificate of conformance ship with every consignment. Hardness and tensile to ASTM D412 and compression set to ASTM D395 Method B, tested in-house. Abrasion testing to DIN 53516 is arranged externally where the duty warrants it.
What are your payment and delivery terms for international orders?
TT and LC accepted, discussed per order. Ex-works Nashik or FOB Nhava Sheva. Commercial invoice, packing list and certificate of origin are issued with every consignment. Plungers ship so the sealing band is not deformed in transit.
Same compound
Other parts we mould in the same compounds
- Flat Packing Pad — Moulded to Your Load and Gap · EPDM
- EPDM Rotary Shaft Seals — Water, Coolant and Steam · EPDM
- Silicone Rotary Shaft Seals — High-Temperature, Low-Speed Service · Silicone
- FKM Rotary Shaft Seals — Heat, Fuel and Aggressive Chemistry · FKM
- NBR Rotary Shaft Seals — the Standard Oil Seal · NBR
- AEM Insulation Bush — High-Temperature · AEM
Need this part quoted?
Tell us what the pump moves, the bore diameter, the plunger diameter and the stroke — a drawing if you have one, the pump make and a sample if you do not. We confirm the compound against the fluid before quoting anything, then price against your annual quantity. We respond within 48 hours.

